2024 Stone Deep Processing Equipment Solutions for Stone Cutting and Engraving
Author: Jack; Last Modify: Sep 24, 2024
In 2024, stone deep processing equipment solutions have made significant progress in the field of stone cutting and engraving, especially in terms of accuracy, efficiency and automation. These advances meet the demand for high-quality stone processing in the construction, decoration, monument-making and other industries. Modern stone deep processing equipment includes CNC bridge cutting machines, stone engraving machines, quartz stone processing centers and other equipment. Below is a detailed analysis of these devices and their applications.
Ⅰ.About Blue Elephant's Stone Deep Processing Production Solutions
Blue Elephant CNC Machinery Co., Ltd. is located in Building 1, Wanda Center, Lixia District, Jinan City, 15A03. The products in CNC processing involve various fields, including laser machines, engraving machines, stone processing equipment, mold series machines, wood processing equipment, etc. Among them, stone processing equipment includes 5-axis bridge cutting machine, 4-axis bridge cutting machine, stone CNC machining center, stone engraving machine, etc.
Our equipment can be used to process ceramic/ceramic dining tables, round tables, bathroom basins, cabinets, coffee tables, floor tiles, stair tiles, TV background walls and other products.
Suitable for tile processing plants, stone processing plants, decoration companies, construction sites, ceramic workshops, real estate projects, etc.
Our company integrates production-sales-installation-training-after-sales as a one-stop service enterprise, and has won the title of advanced sales unit in the industry for many consecutive years. I hope we can work together with you to promote your success with our excellent quality, professional and meticulous service, and create a better tomorrow together.
1.ES5 5 Axis CNC Stone Bridge Saw Machine Overview
ES5 5 Axis CNC Stone Bridge Saw Machine Overview This is a new type of five-axis CNC bridge cutting machine for stone cutting. It has a camera, automatic plate positioning, and a 360° free swing of the machine head, which can realize cutting and processing of special-shaped, fan-shaped, circular, countertop basin holes, polygons, diamonds, straight lines, 45-degree chamfers and other cutting methods. It can cut and trim granite, marble, artificial stone, slate and other stones at any angle and in any shape.
The equipment is widely used in stone, rock slabs, tile cabinet countertops, dining tables, bathrooms, background walls, and stair processing plants. The machine is easy to program and supports CAM import function. The whole machine adopts international first-line linear guide brands and precision racks, which are high-speed and stable. It also occupies a small area and is easy to transport, install and debug.
Parameters
ES5 5 axis CNC stone bridge saw
Working travel
X, Y, and Z
3200*2000*400mm
C axis
±360°
A axis
0-90°
Moving speed
Xaxis
30m/min
Yaxis
30m/min
Zaxis
15m/min
Servo motor
Xand Y
1300W absolute servo motor
Zaxis
1300W absolute servo motor with brake
A and C
1000W absolute servo motor
Guide rail
X, Y, and Z: # 30
Rack
X、Y
2MT-WIN
Worktable
Structure
Square timber
Worktable size
3200×2000mm
Turning angle
0-80°
Max. weight for turning
800KG
Saw
Dimension
450mm
Max. cutting thickness
100mm
Ball screw
Z
3210PREYP
Reducer
X/Y: Japan SHIMPO
2.Machining Details
45 Degree Cutting
45 degree cutting
Horizontal Cutting
Horizontal Cutting
Longitudinal Cutting
Longitudinal Cutting
Spindle
Spindle
3.How it works
4.Machine Considerations
•Operation training: The five-axis bridge cutting machine is complex to operate. Operators must undergo professional training and be familiar with the various functions and operating procedures of the machine before they can operate the machine.
•Processing path simulation: Before actual cutting, the programmed path should be simulated in the software to ensure that there is no collision or other abnormal operation. This step can effectively reduce errors, especially when cutting complex workpieces.
•Axis motion range setting: The multi-axis linkage characteristics of the five-axis bridge cutting machine enable it to process complex angles, so it is necessary to ensure that the motion range of each axis is within the safety limit to avoid exceeding the equipment's bearing capacity.
•Workpiece fixation: Before cutting, it is necessary to ensure that the stone workpiece is firmly fixed on the workbench to prevent the workpiece from moving or vibrating during the cutting process, thereby affecting the cutting accuracy or damaging the tool.
ES4-3220 4 Axis CNC Granite Bridge Saw Machine Overview The c-axis of this four-axis bridge saw machine can rotate 0 or 45 degrees. In addition, we can add cameras and infrared heads to this machine to improve positioning accuracy and precision. It is widely used in stone, rock slabs, tile cabinet countertops, dining tables, bathrooms, background walls, etc.
2.Features
1. The saw blade of the four-axis bridge saw can be tilted 45° to cut standard-sized plates and realize four-sided chamfering, flat grooving, basin holes, etc. 2. The bridge saw workbench can be flipped 85° to facilitate the loading and unloading of stones. 3. The infrared head can locate the cutting position, making the cutting faster and more accurate. 4. The automatic suction cup can move the plate to avoid saw cuts.
ES4-3220 4 Axis CNC Stone Bridge Saw Parameters
ES4-3220 4 Axis CNC Bridge Saw
Travel
3 axis
3200*2000*200mm
C axis
±360°
A axis
0/45°
Speed
X axis
30mmin
Y axis
30mmin
Z axis
10mmin
Servo motor
X axis、Y axis
2KW HANYU absolute value servo motor
Z axis
2KW HANYU absolute value servo motor（with brake）
C axis
1KW HANYU absolute value servo motor
Guide
Y axis
Taiwan 30#
X axis
Taiwan 30#
Z axis
Taiwan 30#
Rack
X axis、Y axis
2M
Worktable
Structure
squared timber
Size
3200×2000mm
Flip angle
0-85°
Reverse weight
800KG
Saw blade
Size
360mm
Maximum thickness
60mm
Screw
Z axis
3210
Reducer
X/Y axis SHIMPO reducer
Saw blade motor
15KW Saw blade motor (rated: 2930r/min)
Inverter
18.5KW Fuling inverter
Controller
Blue Elephant customized control system（built-in CAM software）
Low-voltage apparatus
Schneider
Air Pressure
0.6-0.8Mpa
Voltage
380V/3P/50HZ
Machine size
5.85m×4.5m×3.6m
Machine weight
3.5t
3.Machining Details
45 Degree Cutting
45 degree cutting
Spindle Drilling
Spindle Drilling
Trimming and Chamfering
Trimming and Chamfering
Wash Basin Cutting
Wash Basin Cutting
4.Machine Considerations
• Wear protective equipment: Operators should wear protective glasses, gloves, dust masks and work clothes to prevent flying chips and dust from harming the body.
• Abnormal noise or vibration: Abnormal noise or vibration of the equipment usually indicates that there is a problem with a part of the equipment, which may be a guide rail, bearing or motor failure. The machine should be stopped immediately for inspection and contact professional maintenance personnel for processing.
• Control cutting speed: Maintain a uniform cutting speed, not too fast or too slow, to prevent the tool from overheating or damaging the material.
• Emergency button: Make sure the operator is familiar with the location of the machine's emergency stop button and can quickly shut down the machine in an emergency.
5.Samples Display
Samples
Ⅳ.Stone CNC Machining Center for Marble, Quartz, Granite Cutting
ES3-3015 Automatic Quartz Stone CNC Machining Center
1.ES3-3015 Automatic Quartz Stone CNC Machining Center Overview
The stone CNC machining center is a high-tech and high-precision machining center that can process stone kitchen sinks, stone countertops, basins, etc. It integrates edge grinding, polishing, drilling, milling, and special-shaped cutting. It can complete conventional cutting, 45° bevel cutting, and multi-angle arbitrary cutting with one key.
ES3-3015 Automatic Quartz Stone CNC Machining Center Overview
2.Features
1. Grinding, polishing, drilling, milling and other actions are completed according to the preset instructions throughout the process to achieve seamless intelligent processing.
2. Widely used, it can be widely used in kitchen countertops, bathroom countertops, bar island countertops, coffee table countertops, stone tabletops and other processing.
3. Intelligent and environmentally friendly, fully automated environmentally friendly processing, creating a dust-free workshop and rejecting pneumoconiosis.
4. Easy to operate, ordinary workers can get started in one working day.
3.ES3-3015 Automatic Quartz Stone CNC Machining Center Parameters
X,Y axis: Taiwan Helical Rack and Pinion Z axis:Taiwan TBI high precision ball screw
Lubrication system
automatic lubrication system
Tool calibration
Autotool sensor calibration
Cables
Germany Igus cables with CE, cUL certificate
Compatible software
Artcam / Aspire, etc
4.Machining Details
Linear Type Automatic Tool Change
Linear Type Automatic Tool Change
Support Cutting Drilling and Engraving of Glass
Support Cutting Drilling and Engraving of Glass
Wash Basin Cutting
Wash Basin Cutting 5.How it works
6.Machine Considerations
Program error: If you find that the program is running wrong or the processing results are not as expected during the processing, you should check the CNC program to ensure that the code is correct and the path is reasonable.
Cutting accuracy decreases: If you find that the cutting accuracy decreases, it may be due to tool wear or unstable axis movement. Check the tool and replace it in time, and check whether the mechanical system of the equipment is loose.
Avoid overload operation: Although the stone processing center can handle complex cutting tasks, cutting operations should not be performed when the equipment load is overloaded. Overload operation will not only affect the processing quality, but may also cause equipment damage.
7.Samples Display
Samples
ELECNC-1530 Two-process Countertop CNC Stone Machining Center
1.ELECNC-1530 Two-process Countertop CNC Stone Machining Center Overview
Machine Overview The machining center is mainly used for edging, digging and polishing of quartz stone and rock slabs, with the fastest processing speed of 0-30 m/min. The water outlet spindle has good cooling, fast cutting speed, reduces tool loss, and can be customized with automatic tool change function, which can accommodate up to 12 knives. The stainless steel table is sturdy and durable. Using the advanced CNC operating system, you only need to enter simple values and select the shape for cutting, which is convenient and fast.
2.Features
1. It realizes the edging and engraving functions of the table, one machine for multiple uses, and occupies a small area. 2. One-button operation can switch the edging and engraving functions of the table, which is easy to operate. 3. It realizes 3-second fast tool change, which is more powerful and has higher processing efficiency. 4. According to processing requirements, the two spindles can be switched automatically to reduce tool change time. 5. Slotting, punching, edging, polishing, cutting, milling, hollowing and other processes can be completed by one machine; 6. Various materials such as rock slabs, marble, quartz stone, glass, etc. can be cut.
• Cutting depth adjustment: Set the appropriate cutting depth according to the thickness of the material to prevent cutting too deep or too shallow.
• Cooling system: Ensure it works properly to avoid overheating of the tool.
• Keep away from the blade: Keep your body away from the rotating blade when cutting, especially when changing the tool or maintenance, you should turn off the power and wait for the blade to stop completely.
• Real-time monitoring of the cutting process: During the operation of the equipment, the operator should monitor the cutting situation at any time. If there are abnormal sounds, excessive wear of the tool, cutting offset and other problems, the machine should be stopped immediately for inspection.
1.ELECNC-1815S Multi Head Stone CNC Machine 3D Stone Carving Machine Overview
ELECNC-1815S Multi Head CNC Machine Overview Blue Elephant's stone engraving machine is mainly divided into two types of machines: single-head and multi-head. This machine uses imported linear guides and high-precision helical gears. Load-bearing redundancy, smooth operation, high precision and long life. Enlarged crossbeams and large guide rail spacing ensure stable high-speed operation of the machine.
Dust-proof and anti-static sealed computer control cabinet. Double-layer steel frame structure body, good rigidity, less jitter, less deformation after long-term use, making the positioning accuracy more accurate, and the machine's load-bearing capacity can reach more than six tons.
2.Features
1. Equipped with a sink countertop, it is more suitable for the stone industry and metal processing workpieces. 2. It has a water spray function, which can reduce the wear of the spindle during processing and extend the service life of the machine. 3. It can also be used to process materials such as hardwood.
3kw water cooling spindle, 24000RPM 4.5kw/ 5.5kw/ 6kw for optional
Inverter type
3.7kw Fuling inverter
Control system
Mach3 controller
Driving system
Stepper motors and drivers
Machine structure
Professional stone cnc bed, with heavy duty body more thicker and stronger
Work table
slot working table, with steel water sink; Stainless steel sink for optional
Linear guide
Taiwan linear guide 20#
Transmission
X,Y axis: Germany Helical Rack and Pinion Z axis: Taiwan TBI high precision ball screw
Dust cover
Dust covers for X, Y axis, protect the rails
Cooling system
Water cooling
Lubrication system
Automatic lubrication system
Tool calibration
Manual tool sensor calibration
Cables
Germany Igus cables with CE, cUL certificate
Compatible software
Artcam, Alphcam,Type 3, Ucancam, Aspire, etc
Command language
G Code
Traveling speed
25m/min
Working speed
0-20m/min
4.Machine Considerations
•Keep the environment clean: The working area should be kept clean and avoid oil or water stains on the ground to prevent operators from slipping.
•Tool replacement: When the tool is worn, it should be replaced in time. Do not use a blunt tool to continue cutting, so as not to affect the cutting effect and equipment life.
•Emergency button: Make sure the operator is familiar with the location of the machine's emergency stop button and can quickly shut down the machine in an emergency.
5.Processing Sample Display
Samples
Ⅵ. Development Prospects of Stone Deep Processing Equipment
The future development prospects of stone deep processing equipment are broad. With the advancement of urbanization and the acceleration of infrastructure construction, the demand for stone in the global construction market continues to grow. The decorative, beautiful and durable properties of stone make it in high-end architectural decoration. Stone deep processing equipment is developing in the direction of high efficiency and intelligence. Therefore, the stone deep processing industry has broad development space and development potential.
Ⅶ.Conclusion
The above is the production plan of Blue Elephant stone deep processing equipment, which mainly includes five-axis bridge cutting machine, four-axis bridge cutting machine, stone processing center and stone engraving machine. Each machine has undergone strict quality control and has complete after-sales service. Friends can rest assured to cooperate with Blue Elephant. If you have any questions, please feel free to contact us: https://www.elephant-cnc.com/ Whatsapp/mobile: +86-15064026772
